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Beck Depression Inventory Essay Sample. The Beck Depression Inventory (BDI) is a widely used and essaytown.com/writing/write-case-study, effective measure of depression. It can be used by how to, a variety of people but is generally used in a clinical setting to essaytown.com/writing/write-case-study assess patients that may be suffering from depression (Lange A, 2007). This test can also create options when it comes to specific disorders and the treatment plans that will be most effective for essay immigration, the suffering individual. The BDI is made up of only 21 questions but had been relied on essaytown.com/writing/write-case-study to define depression (Mash J Barkley A, 2007). The Becks Depression Inventory was designed to film analysis essays be used by mental health or medical professionals. The Becks Depression Inventory consists of 21 questions, long-form which is used by clinicians and essaytown.com/writing/write-case-study, 10 questions, short-form, used by primary care providers. Meta-analysis is a method used for romance, condensing all the genuine statistics of many various studies pertaining to the same subject. A result from essaytown.com/writing/write-case-study, a meta-analysis will show the statistics of a correlation or measure of essay about, effect size representing all the subjects of a topic. The content validity (degree in essaytown.com/writing/write-case-study which items are represented on the test that is to be measured) of the BDI because the test was designed by clinicians, using depressive symptoms from patients. The Beck Depression Inventory was designed by dissertation in, a well-known cognitive therapist named Aaron T. Beck.

This psychological test has multiple questions designed to measure the depth of essaytown.com/writing/write-case-study, depression. The test is designed to detect symptoms of depression by asking 21 questions, each with four possible answers. The primary purpose of the Beck Depression Inventory test is to observe the changes in symptoms of homework, depression by a health care physician. According to the Encyclopedia of Mental Disorders, #8220;Individual questions of the Becks Depression Inventory evaluates mood, insomnia, punishment, appetite, self-accusation, self-dissatisfaction, crying, self-dislike, guilt, loss of libido withdrawal, suicidal ideas, body image, irritability, social work difficulties, fatigue, bodily preoccupation, sense of failure, loss of weight, and essaytown.com/writing/write-case-study, pessimism#8221; (Mash J Barkley A, 2007). Becks Depression Inventory is used to measure many different depression circumstances. How To Write? Above it (what is it?) discusses how the inventory is used and the measurement of how deep depression can go based on essaytown.com/writing/write-case-study Becks inventory.

The following article on Becks Depression Inventory involves the connection between two epidemics including depressiveness among disability retirement among unemployed compared to master university finance the employed. Essaytown.com/writing/write-case-study? Researchers created a large group inventory of about 14,487 people between the years of 1998 and 2003 (Groth-Marnat, 2009). They conducted this survey through the mail in which participants would fill out a survey on their employment status. After the surveys were received the essay about to canada, researchers based the depression on Becks inventory. The conclusion was that in essaytown.com/writing/write-case-study 1998 the cbd coursework, status was employed with little or no depressiveness present. However, in essaytown.com/writing/write-case-study 2003 it was a different because a total of 329 participants retired within five years of the survey. Among them 4.8 were short-term unemployed and 6.7 were long-term unemployed. The ranges for the short-term unemployed were 3.3-17.9% and the long-term unemployed were 2.6 to 14.2 percent. The lowest numbers of depressiveness however were those of the employed participants that only ranged from 1.4 to 7.1% (Groth-Marnat, 2009).

This can help prove that staying healthy can be affected by one#8217;s employment status. Compare and Contrast articles. When comparing these two articles, it is easy to see that they both are based on depression and contain some sort of survey to produce results that have the same conclusion, who has depression tendencies and how deep do these types of feelings go. They also share how symptoms can evolve over time. Writing Film Analysis? In article one it asses how each symptom progresses over a period and in the second it span#8217;s over a five year period. However there are differences among who is essaytown.com/writing/write-case-study, conducting the writing film analysis, survey, in one article it was a primary care physician and essaytown.com/writing/write-case-study, the other a group of cbd coursework, researchers. The articles are different in the way the survey was conducted, one by a doctor and the other by mail.

Even though they were conducted in essaytown.com/writing/write-case-study different ways the outcome of both can not change just because of this fact. In article one it focuses on just random people, but in article two it focuses on a main group of employed or unemployed participants. These two articles may be different when it comes to whom, how, and why but they both have a main focus on master thesis maastricht finance depression and how it can affect one#8217;s life in many different ways under different types of circumstances (Coombs H Howatt A, 2005). These tests are usually done by qualified psychologists or general practitioners when trying to determine if a patient is essaytown.com/writing/write-case-study, suffering from depression and to what degree. From these results they can then chose a course of treatment as in medication, seeing a psychologist, or a combination of both. BDI#8217;s long form comprises of twenty-one QAs, each having four types of about, probable responses.

Each response is allotted a score rating from 0-3, relying on the indication of severeness. There are various items that are measured by these tests such as mood, insomnia, punishment, appetite, self-accusation, self-dissatisfaction, crying, self-dislike, guilt, loss of libido withdrawal, suicidal ideas, body image, irritability, social work difficulties, fatigue, bodily preoccupation, sense of failure, loss of essaytown.com/writing/write-case-study, weight, and pessimism. It can also determine which are psychological and which are physical so they can work on essay immigration to canada other forms of therapy. Essaytown.com/writing/write-case-study? Sometimes all it takes is working out or eating healthier to get a person out of homework, a depression cycle. The best measure of BDI would be in the clinical or counseling category. Workplaces normally do not test employees for depression but will cover the treatment with their insurance. It is seen as more as a personal issue than one that should be handled in that environment. Schooling does not get involved either, again due to it being outside of its realm of treatment. However, they do offer counseling for younger children and information for parents when additional treatment is needed.

The Beck#8217;s Depression Inventory (BDI) can yield different results for each specific individual who takes the test. Essaytown.com/writing/write-case-study? The results vary for those who are considered to be in the general population and for those who have been clinically diagnosed with depression. Cbd Coursework? For the general population if an individual score over 21 they are considered to essaytown.com/writing/write-case-study be depressed (Lange A, 2007). The individuals that have been clinically diagnosed the results are different. With a score from university finance, zero to nine the individual is believed to suffer from minimal depressive symptoms.

A score that is in the 10 to 16 range indicate mild depression. The 17 to 29 range indicates that the individual has moderate depression, and if an individual scores in essaytown.com/writing/write-case-study the 30 to 63 range than they are considered to have severe depression. In order to how to write be a successful psychological measure the BDI needs to be valid; in other words it needs to actually test for what it claims it is testing for, depression. The BDI has been intensely tested for essaytown.com/writing/write-case-study, content validity, concurrent validity, and construct validity. The BDI has validity because it was projected through unanimity within a range of patricians about ansewers, indications of depression that were exposed by unlike psychiatrically disturbed patients. The testing of BDI was done by essaytown.com/writing/write-case-study, keeping in mind, the diverse behaviors, biological factors and attitudes to ensure that the conception was cogency. These tests suggest that the BDI can be related to diverse health check indications such as: stress, alcoholism, loneliness, anxiety and homework, adjustment among youth, sleep patterns, and essaytown.com/writing/write-case-study, suicidal behaviors. Groth-Marnat, Gary; 2009; Handbook of Psychological Assessment; John Wiley and Sons, ISBN: 0470083581, 9780470083581. Coombs H, Robert Howatt A, William; 2005; The addiction counselor#8217;s desk reference; John Wiley and Sons; ISBN: 0471432458, 9780471432456. Lange A, Marta; 2007; Leading-edge psychological tests and testing research Nova Publishers, ISBN: 1600215718, 9781600215711.

Mash J, Eric Barkley A, Russell; 2007; Assessment of childhood disorders; Guilford Press; ISBN: 1593854935, 9781593854935. Write? Is this the perfect essay for you? Save time and order Beck Depression Inventory. essay editing for only $13.9 per page. Top grades and quality guaranteed! Relevant essay suggestions for Beck Depression Inventory. This paper will analyze the facets of psychological tests and measurements by analyzing the Beck Depression Inventory.

This analysis will examine two articles relating to the Beck Depression Inventory and#8230; Psychological Measure Paper. Pessimism, sense of failure, self-dissatisfaction, guilt, punishment, self-dislike, suicidal ideas, crying, irritability, insomnia, fatigue, and loss of appetite are a few of the symptoms one may feel when suffering from#8230; Children#8217;s Depression Inventory Article Analysis. Depression is a well-known emotional disorder that is essaytown.com/writing/write-case-study, characterized by feelings ranging from overwhelming guilt, fatigue, and social withdrawal, to irritability, abuse, and at times suicidal behaviors (Luby, 2009). Depression#8230; Beck#8217;s Cognitive Theory of Depression. Depression is a “clinical syndrome” that affects many people in our society today, and about immigration, has been documented for influencing humanity for over two-thousand-years (Beck, 1967, p. Essaytown.com/writing/write-case-study? 3). Various pursuits have#8230; 1. The researchers analyzed the data they collected as though it were at what level of measurement? The answer is C, which is interval/ratio scale. Master Maastricht? 2. What was the essaytown.com/writing/write-case-study, mean#8230;

How Canadians Lived Through The Depression Years. Both the government and civilians used different types of methods to maastricht university finance deal with the Great Depression of Canada, but it was apparent that none of the essaytown.com/writing/write-case-study, methods were very effective#8230;.

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Hope this helps! We suggest using our ‘Entry-Level’ template. Good luck with the internship! Good Day Resume Genius.I’m a midwife by essaytown.com/writing/write-case-study profession an has worked in a military hospital for film analysis, 16 years in KSA. I’m trying to essaytown.com/writing/write-case-study, apply as a home based ESL educator and an email respondent . Since I’m from the medical profession, I’m having difficulty in choosing the perfect resume.The skill I know is more on the medical.,clerical which involes data entry for appointments and summary, interpreter and my part time informal english lessons to essay immigration to canada, native speaking arabs. What template should I use? Try the ‘Murray’ template. Good luck!

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It’s also much harder to execute. When every word matters, use the first bullet point to describe the how to write romance role mandate and strategic objectives, followed by several bullets that communicate role scope and remit, such as size of team and department, PL or budget accountability, and essaytown.com/writing/write-case-study, reporting and business partnering relationships. Whereas some recruiters specialise by industry or function, many are generalists ­ particularly at the management and film analysis, executive level. A common complaint among candidates is that recruiters don’t have enough specialised knowledge about the role or industry, and to a large extent this is essaytown.com/writing/write-case-study a fair observation. To Canada! Like journalists, non-­specialist recruiters focus on building a knowledge base that’s an essaytown.com/writing/write-case-study, inch deep and a mile wide. Writing Film Essays! In other words, they know just enough about a lot of different industries and functions. For professionals at all career levels, it’s wise to stick to common business language rather than specialist jargon or acronyms.

Don’t assume the essaytown.com/writing/write-case-study recruiter will know you have particular skills, competencies, or knowledge simply by immigration, seeing your job titles and education. And don’t assume they’ll know what it is, even if you list a technology or process name. For management professionals, it’s important to keep the essaytown.com/writing/write-case-study main body of the resume at that 30,000­foot level, focusing on role mandate, strategic priorities, and scope. Add technical information – where jargon and specialist terminology typically shows up – in a summary the end. Take it one step further by listing skills in a functional group, such as programming languages or project management methodologies. This way, you communicate your qualifications without forcing the recruiter to how to romance do extra research, which may be a deciding factor in whether your resume moves forward. There’s a fine line between including the SEO­-friendly keywords you expect the recruiter to essaytown.com/writing/write-case-study look for, and using hackneyed terms that are so overused, they’ve lost all meaning. Resumes are notorious for being laden with cliches, and management professionals who operate at a high­-level are often the worst offenders for relying upon stale, high­-level terms like “driving success.” When every word matters, you need to replace non-­specific cliches with specific details, facts and figures, and examples. Cbd Coursework! The best rule I’ve come up with is to apply this classic piece of writing advice: show, rather than tell. In practice, this means expanding on phrases such as “worked to essaytown.com/writing/write-case-study achieve positive commercial outcomes” by explaining what working and positive outcomes really meant in essay, that context, as in this example: “Allocated human, financial, and essaytown.com/writing/write-case-study, manufacturing assets to cbd coursework increase factory output and profitability, enabling the essaytown.com/writing/write-case-study business to analysis essays meet sales demand, improve customer satisfaction, and capture increased market share from key competitors.” Be as specific as possible, and essaytown.com/writing/write-case-study, after you’ve completed your first draft, go back through each and every bullet point, asking yourself, “Did I really define what that means?” The world’s best brands know that design, presentation, and experience matter as much as the product itself.

While content is homework king, when it comes to essaytown.com/writing/write-case-study your resume, the formatting, details, and overall experience often make up the thesis university finance “queen” ­ and we all know that she often rules the household. Consider this: I once had a candidate fax his resume to me. In 2013. For a tech role. Essaytown.com/writing/write-case-study! His candidacy didn’t move forward, largely because his delivery was so out of touch with what the essay to canada client needed: an essaytown.com/writing/write-case-study, early adopter comfortable with the latest technology. In my experience, many management professionals are playing by the same rules that governed the hiring process during their early career years.

Practices that were expected 15 years ago no longer apply, and can actually hurt your candidacy by cbd coursework, making you look old fashioned, or open you up to silent age discrimination. Don’t send a physical resume, unless it’s specifically requested. Remember that old gem of advice to print your resume on heavy, cream paper and drop it off in essaytown.com/writing/write-case-study, person? It’s long dead. Most recruiters need an electronic version, which allows them to search for key words and share with their team and client.

Don’t bother with a residential phone number, unless you’re actually home during business hours when a recruiter might call. List your mobile number, and change your message to indicate it’s a personal and confidential voicemail box so the recruiter can confidently leave a detailed message without worrying about prying ears. Thesis Maastricht University Finance! Choose your email address carefully. Most recruiters won’t care if you use your current work email, but it’s quite possible your future employer will. Skip straight past options like Gmail and invest in a personal domain name and email address, like [email protected], which immediately increases your credibility as a modern, tech­ savvy manager. Cull your technology skills to essaytown.com/writing/write-case-study include relevant, current software only, forgoing a laundry list of every technology you’ve ever used. Think long and maastricht, hard before listing “Microsoft Office” as a skill, as it is a given that you know how to essaytown.com/writing/write-case-study use word processing software. The exception is dissertation in Microsoft Excel: if you have advanced Excel skills that allow you to essaytown.com/writing/write-case-study manipulate and analyse large data sets, it’s worth listing. Use a modern font and homework ansewers, design, staying far, far away from Microsoft Word templates. If you’re not confident with basic design principles, hire a designer, or better yet engage a personal branding agency to essaytown.com/writing/write-case-study lead you through the end­-to-­end process.

The days of being good enough are long gone. Things that used to make management professionals stand out, like an MBA, professional designation, or experience in top tier organisations, often form the bare minimum today. Conducting comprehensive internet searches for senior candidates is essay immigration now standard practice, with recruiters looking for anything that detracts from or reaffirms what you said in your resume. If you don’t know what recruiters will find, it’s time to essaytown.com/writing/write-case-study start paying attention. A well ­executed personal brand strategy is your greatest opportunity to influence recruitment outcomes in 2015. Imagine how powerful it would be if a recruiter received your resume and Googled you, only to find: a personal, professionally ­designed website, with engaging copy that tells your story, and essays, a blog that positions you as a thought leader; news results with trade and popular media mentions, both as an expert to journalists and a guest author in essaytown.com/writing/write-case-study, key publications; a robust social media presence that gives insight into who you are and what you do, positioning you in a way that aligns with the cultures of your target organisations; professional portraits that portray you as an approachable and competent leader. Fair or not, the to canada candidates who have the essaytown.com/writing/write-case-study most success in immigration, job search are the ones who are the essaytown.com/writing/write-case-study best at marketing themselves. While your resume is a critical tool in the job search toolbox, it’s only one of many tools you should be using to communicate your value as a management professional. Author: Irene McConnell runs Arielle Careers, Australia’s #1 executive personal branding agency. They specialize in maastricht, crafting executive resumes, LinkedIn profiles and digital career assets. This post is written by a guest author.

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CNC Conversion: RF-45 Milling Machine. This page chroni cles the essaytown.com/writing/write-case-study, CNC conversion of my Industrial Hobbies RF-45 milling machine. It's written blog style, with the newest entries at ansewers the top. Essaytown.com/writing/write-case-study! You may prefer to read it bottom to top if you want to see events unfolding in chronological order. CNC Conversion Blog. Limit/Home Switch Noise. I recently got my Home Switches going and decided to go ahead and enable them to act as limit switches too. That's when I became aware of just how much noise there was on finance, the lines. I was getting a gratuitous limit fault from noise about every 2 to 3 minutes. Essaytown.com/writing/write-case-study! No worries, I did what I should have done to start and grounded the foil inside my cables to the CNC electronics cabinet via their connector.

The noise went away immediately and life has been good since. If you didn't think you had much noise in your system, maybe its because you didn't have a way to writing film, check? Ground the cables at the electronics cabinet end (not the machine end, that can create ground loops). Mach3 Users: Make all of your Accelerations the Same on essaytown.com/writing/write-case-study, your Axes! I discovered this was a problem while making my tapping arms. Homework! Due to the high rate of feed (50 IPM) and some abrupt changes of direction to follow the profile, I hadn't really encountered the problem before.

I had heard on one individual having an issue with wildly different motor tuning on essaytown.com/writing/write-case-study, a knee versus his X and Y axis. It had been said this was a bug in Mach. In any event, as I discovered early in my machining of the axis arms, it isn't a good idea to have different accelerations on two axes. Homework Ansewers! I wouldn't have noticed it had it not been for easing back the essaytown.com/writing/write-case-study, accel on the X axis because it was faulting too much when I run with two 6 vises on the table. I lowered the X axis accel to match the Z and forgot about it. This latest job making a tapping arm reminded me in short order that something needed tending to. It seems odd to me that Mach3 doesn't account for this, and it ought to essay about immigration to canada, be classified as a bug.

Mach's trajectory planner should be able to essaytown.com/writing/write-case-study, properly choreograph a coordinated move across n-axes with a different acceleration and top velocity on each. If nothing else, the lazy algorithm would simply limit all the coordinated axes to the least acceleration and velocity of any axis involved at the time. In any event, if you think you're doing yourself a favor by finding each axis's maximum performance envelope, you might in fact be doing the opposite until Mach learns to deal with it better. BTW, the cbd coursework, symptom will be that the essaytown.com/writing/write-case-study, tool follows the coordinated move's path in a very sloppy way. Film Essays! Going around the pivot point on the tapping arm swing block it was painfully obvious to essaytown.com/writing/write-case-study, the naked eye something was wrong--no calipers or micrometers needed.

Finally: Home and Limit Switches. The X-Switch with cover off so you can see how it works. Machine Tuning as Preventative Maintenance. I like to fiddle a bit with my machines every now and again to how to write romance, make sure they're adjusted to tip top condition. The CNC mill seems to essaytown.com/writing/write-case-study, benefit from ansewers, this the most. For example, the gibbs and sometimes the essaytown.com/writing/write-case-study, Mach3 motor tuning parameters benefit from periodic adjustment.

Perhaps surprisingly, the tuning varies depending on conditions. When its cold (like it is right now in my area), the writing film essays, mill is essaytown.com/writing/write-case-study stiffer and seems to dissertation in, require lighter settings. When I load the table with two 6 Kurt vises there is enough weight to slow it down too. Right now I have the essaytown.com/writing/write-case-study, combination of how to romance, both, so things are kind of worst case, at essaytown.com/writing/write-case-study least until I decide to throw a cylinder block up on the table and try to machine on writing film analysis essays, that! In addition, Z is the essaytown.com/writing/write-case-study, most sensitive (being the heaviest), followed by X, followed by Y. So my current settings, which I regard as a worst case, are as follows: X 110 IPM, 10 acceleration. Y 120 IPM, 15 acceleration. Z 110 IPM, 10 acceleration. I generally just leave Z right where it is.

However, if the weather is warm and the table is dissertation in lightly loaded, I may bump X up to 120 and 15. It's concievable things can be made to essaytown.com/writing/write-case-study, run faster, but I like to keep my gibs very tight as well. BTW, they sometimes need readjusting too. The original owner of film, IH, Aaron Moss, once told me he retuned his gibbs every season. I can definitely believe that. Something else that helps is a machine warmup. When I get my home switches finished, I will write a machine warmup program. The idea is to move the axes through their full range of travel for a period of time, and essaytown.com/writing/write-case-study warm up the spindle bearings as well. This practice is dissertation in common on full-sized VMC's, and there is no reason it wouldn't be helpful for essaytown.com/writing/write-case-study, my little mill too. In fact I'm quite sure it would be because I've learned to do it through manual jogging already. It would be even nicer to have a program run while I pump the oiler every so often to make sure plenty of way oil is being spread over all the surfaces.

Calling it Done! I'm writing this in homework September, having realized I never declared the mill done. I just got busy making things with it. As near as I can tell, it was finished sometime in May. My last work involved trying to get it all dialed in to essaytown.com/writing/write-case-study, be as accurate as possible, one of the last aspects of that was squaring the column, so I'm going to use that as my reference for homework ansewers, calling the job done. Squaring Your Mill Column. I squared my mill column a few weekends ago as part of an accurizing process I'm going through on the mill, but I only just took the essaytown.com/writing/write-case-study, pix off the camera and writing analysis processed them today. Essaytown.com/writing/write-case-study! I used a cylindrical square to measure how far off I was, leveled the table, and then shimmed the essay, mill column to take care of the remaining error until I was just a few tenths off. The details are on my Mill Tips and essaytown.com/writing/write-case-study Techniques page, but here is a teaser picture: Leveling the table.

All right then, two teaser pix! Even More Fun Stuff: Ballscrew Mapping With a DRO. I got my DRO installed on the X-axis of the mill and dissertation in was able to do a little mapping action. Full details on my Mill Tuneup page, but here are some teaser pix: Scale mounting bracket. DRO control panel. The error map for essaytown.com/writing/write-case-study, my X-axis ballscrew. What can we tell from that error map?

The left axis shows the actual move of homework ansewers, each commanded 0.5000 move as measured by the DRO. If the ballscrew were perfectly accurate, the essaytown.com/writing/write-case-study, graph would be a straight line centered on 0.5000. You can see the righthand 40% of the how to write romance, ballscrew is essaytown.com/writing/write-case-study qutie a bit more accurate than the left, although the first maybe 10% on the left is quite good too. Nevertheless, the whole screw moves to well under a thousandth of accuracy. Write! You can also see that the errors are not cumulative, but are more periodic. The total error in 24 inches of essaytown.com/writing/write-case-study, motion was 5.6 thousandths and the screws are advertised as having less than 3 thou per 12, so this screw is within spec. Mach 3 has the ability to take a map like that and correct for these errors. How To! I haven't tried that yet, but it would be an entertaining experiment!

Getting My HEDS On Straight. Since getting the mill back up and running, I've been working on tuning it up for accuracy. My test case has been some parts I signed up to make for a team build of Elmer's Comber Rotary steam engine. I've touched and essaytown.com/writing/write-case-study tuned a lot of different things, and I'll write up the tuning process at some point as a coherent page. Meanwhile, I wanted to pass on one thing I did that made quite a difference. Mariss F. Writing Film! has been saying that there is a problem with servos that use HEDS encoders. These are the usual cheap US Digital encoders, and they're exactly what I have in my homeshopcnc servos. Some folks have said they had no problem with their encoders, others have said they have all kinds of problem.

Mariss proposed a fix that involves some simple bypass capacitors, so I took it on myself to install the capacitors on my servos. Here is what it takes: 3 Allen-head bolts hold the rear cover on essaytown.com/writing/write-case-study, the servo. Here's what the finance, innards look like. The HEDS encoder is connected by a simple little harness. We're bypassing the power supply to filter out essaytown.com/writing/write-case-study, noise, so the capacitor goes between pins 1 (Gnd) and 4 (+5V). The easiest thing is just to bend the capacitor leads, insert into the connector, and then reinstall. The ceramic 1uF capacitor goes across the HEDS power supply terminals at the encoder.

Use Digikey BC1151CT-ND capacitors. They cost $1.80 for a package of 10 pieces and Digikey was happy to send them to me without requiring a minimum order. The result? I immediately noticed my servos were quieter when not moving--less dithering. Some odd glitches and faults that would happen every now and again while jogging went away. Best of all, my part was suddenly being more accurately made--I was getting some false feedback from the homework ansewers, encoder due to noise. This is a quick and easy fix: highly recommended if you have HEDS encoders! Finally, the Mill is Back Up and Running! That power surge was really painful, but I finally got the mill running again on essaytown.com/writing/write-case-study, all 3 axes late last weekend. Turns out I had blown the Smoothstepper and 2 out of the 3 Geckodrives. Having gotten the 2 drives and Smoothstepper replaced, the master maastricht finance, worst part was just figuring out what was wrong.

It's one thing to start with all new board you can assume are working, and figure any problems are your own wiring errors. Essaytown.com/writing/write-case-study! It's quite a bit harder to debug a system where you have no idea what works or what doesn't. Having gotten the axes nominally going, my next task was to tune each axis. Servos have to be tuned. I followed a manual by ear tuning process first, and then went back and checked on that result with my oscilloscope. Full details are on my servo tuning page, but here are a few photos I snapped for your enjoyment: Oscilloscope is connected, but the master finance, axis isn't moving yet. I also haven't set everything up or you wouldn't see that trace without a moving axis!

I use the circle pocket wizard's g-code for servo tuning. Set a small diameter circle and a relatively high feed rate and you'll get lots of direction reversals to essaytown.com/writing/write-case-study, use for tuning. I got my mill X and Y axes up to 50 in/sec/sec or 0.13g's acceleration with the o-scope. Without it, I could only get to maybe 40'ish by ear. Homework Ansewers! Z has the heavy mill head, so about half this much acceleration is available.

The X-axis right after o-scope tuning. Essaytown.com/writing/write-case-study! Full clockwise current, nearly full gain, a little bit less damping. Your tuning settings will definitely be something different! Tough Week for CNC Electronics: Smoothstepper Lost to Storm. Man, it has been a tough week.

I wanted to do some more chip cutting this weekend. Seems we had a big storm and it blew the power all over ansewers, town. I didn't think much of it, and I was not even running the CNC machine at the time. However, I went down to the shop this morning expecting to dive in and discovered the happy red flashing light on the Smoothstepper would not longer flash. I can't figure out essaytown.com/writing/write-case-study, what else could have nuked it, because all was well when I shut down. Looks like I should have unplugged the unit entirely for the storm.

I have a new Smoothstepper on order. Man, these little electronics failures are not cheap! Being desperate to do some work in maastricht university finance the shop, but not having the working mill, I decided to mount the VFD in its NEMA enclosure: I'll be wanting to control the spindle via Mach3 soon, and I'll also want to mount my more powerful and essaytown.com/writing/write-case-study faster motor, so this was a good move. I didn't have a lot of time available in the shop anyway with some other commitments.

Blew Up a Geckodrive. I started out homework ansewers, tonight after work to make some more chips. I wanted to square up 2 pieces of 1/4 MIC6 so they'd be 2 x 6 for a steam engine team build I'm participating in. Essaytown.com/writing/write-case-study! I discovered the Z was faulting off and on so I decided to crank up the tuning on all 3 axes. I had done a basic tuning job, but I hadn't really spent a lot of time fiddling with it. The mill head is very heavy, so I wanted to be sure it was really tuned up well to stop the faulting.

I knew I had a tuning problem because it was only faulting when I wanted to raise the ansewers, head, and then only essaytown.com/writing/write-case-study when I did so rapidly. I turned down the acceleration a bit, and romance that was happier, but I'd still get a fault every now and then. So, I decided to redo the servos. I got out essaytown.com/writing/write-case-study, my screwdriver and started tuning. I was following a by ear approach based on several articles I found on the web. Film Analysis Essays! In general, I did the essaytown.com/writing/write-case-study, following: 1. Start with gain and damping turned all the way down. 2. Start bumping up gain, and bump the axis back and forth until you get oscillation. Write! You'll know when you get it, it can be pretty strong. 3. Increase the damping until the oscillation goes away and the servo is quiet.

An occasional tick is supposed to be okay, that's just a bit of dithering, but make sure it is occassional. This procedure was actually not all that hard, and before long I was ready to start machining again, or so I thought. I set up a 1/4 2 flute in an R8 holder, zeroed the X, Y, and Z on my 2 plates in the vise, and fired up the Mach3 surfacing wizard. Essaytown.com/writing/write-case-study! It came back with some g-code it said would take about 12 minutes so I cut it loose, and sat back to watch. It seemed to be running along fine, but about 10 minutes into it, I got up off my stool and decided to go try to listen closely to each servo motor. I checked the Y, and it was good, but when I got to the X something looked odd. It sounded fine (hard to hear it clearly over the noise of the cutter), but the print on cbd coursework, the timing belt looked slightly fuzzy. Essaytown.com/writing/write-case-study! I decided I was seeing some oscillation and dissertation in headed back to the controls to shut down. Before I could get there, poof! The really nasty smelling magic smoke was released from the essaytown.com/writing/write-case-study, X-axis Gecko. It had been oscillation and it had burnt up the servodrive.

I shut down, went upstairs, and ordered 2 new Gecko 320's via 2nd day air. I was determined to make some real chips this coming weekend! Servos are closed loop, and the oscillation they can get into is not unlike feedback on a PA system or electric guitar. Left unchecked, it can cause problems. Homework Ansewers! In this case, even though the axis hadn't oscillated during tuning, it wasn't properly damped and somehow broke into oscillation while running. I was surprised at how quiet it was, but then the cutter and spindle were fairly noisy at the time. Lesson learned: it may not be necessary to tune in the maximum possible gain! I have a Tektronix oscilloscope that I will try again at a little later date when I get some time. Meanwhile, I will manually tune a bit less aggressively.

Cut First Chips Under CNC Control! Towards the essaytown.com/writing/write-case-study, end of this weekend I got the machine all back together and dissertation in was able to cut my first chips under CNC control. Essaytown.com/writing/write-case-study! Exciting stuff! I spent quite a lot of time on what appears to be a dead motor. I took it apart and dissertation in tested the capacitors.

Looked like a bad starting cap. So I found another starting cap and tried that. Still nothing but a buzz when I flicked it on. At that point I was too eager to essaytown.com/writing/write-case-study, get going, so I just swapped the motor off the how to write romance, manual mill onto the CNC mill. Nice to have that extra mill! I spent a little bit of time calibrating the Z-axis travel (I had already gotten X and Y calibrated earlier) using a 1-2-3 block and essaytown.com/writing/write-case-study my Z-axis touchsetter: Z-Axis Presetter: When the needle is on zero the cutter is exactly 2.500 above whatever the presetter is sitting on.

Yep, I got it from 800watt on writing film analysis, eBay. There is the mill in all its glory. Sun is setting Sunday night, so we need to get this show on essaytown.com/writing/write-case-study, the road! I also tried a touch off with paper between the cbd coursework, 1-2-3 block and the cutter. I like the Z-axis presetter better.

First chips were nothing special, I just surfaced the aluminum jaw of my vise. After that I cut some 1/4 MIC6 aluminum plate in preparation for a steam engine team build I am participating in. Unfortunately, that's all I had time for, more chips will have to wait for next weekend! Dinked Around Modifying the Spindle Mounting Bolts. I spent about essaytown.com/writing/write-case-study, 40 minutes in cbd coursework the shop dinking around with the square head bolts I got from McMaster Carr. I ordered 3 3 long 5/8 11 TPI square head bolts.

To make them fit the mill Z-axis saddle you have to grind off the corners a little bit. 3 bolts are also a tad too long. With the bolts in the saddle I measure that I needed to shorten the bolts about essaytown.com/writing/write-case-study, 5/8 for a comfortable clearance. That would mean that 2 1/2 bolts might have worked out okay. Calibrating My Axis Steps per Inch and Checking the Backlash on the Mill.

I had an electrician come by, so I now have 220 for about immigration, the mill (and a big compressor and essaytown.com/writing/write-case-study a few extra outlets for other things). The next logical step is to romance, mount the spindle head, but i'm stuck until I get some parts I ordered from McMaster-Carr. I need the square head bolts needed to essaytown.com/writing/write-case-study, secure the spindle to the Z-axis. They got misplaced somehow from the box of parts that came with the dissertation in, mill. I didn't discover this until the work week had begun so naturally they aren't here yet this weekend. So, I was casting about for something else to do on essaytown.com/writing/write-case-study, the mill in the meanwhile, and I decide to calibrate the X and Y axis. This is not too hard to do and makes a big difference for the accuracy of the mill. Here is a little video that Hoss just published that tells how he went about it: Hoss calibrating his mill's steps per inch in Mach 3.

I followed a pretty similar procedure. It went like this: First I trammed in a 2-4-6 block so that the back edge was exactly parallel to the travel of the X-axis. Here I am picking up the starting point. When doing this test you want to make sure you travel in homework one direction only so there is no possibility of backlash. If you change directions accidently, you have to essaytown.com/writing/write-case-study, start over.

I jogged slowly up to analysis essays, the indicator until the needle registered about half a turn, then I zeroed the essaytown.com/writing/write-case-study, indicator. Then I jogged, being careful to move entirely in ansewers one direction until the indicator registered zero against the 1-2-3 block I'm using as a back stop. In Mach3 you can job in essaytown.com/writing/write-case-study thousandths or tenths. Try that with your handwheels! Now read the romance, distance off the essaytown.com/writing/write-case-study, Mach3 X-axis DRO and compare it to the actual length of your 2-4-6 block. Mine turned out to romance, be 6.0014 long. The X distance travelled was 5.9653 according to the DRO. The difference between the two tells me how much I need to increase my steps per essaytown.com/writing/write-case-study inch with a simple ratio calculation. The steps per master thesis maastricht finance inch I had based on the leadscrew pitch and timing belt pulley ratio was 28,240, but after putting in a value of 28,409.9 and trying again it came out exactly right! Here I am tramming in to do the same thing on the Y-axis.

I won't bore you with all the details, but this one required a little different factor of 28235.8 steps per inch. Note that in theory X and Y should have been identical. Essaytown.com/writing/write-case-study! They both have the same pitch leadscrew and how to the same timing pulley ratios. The fact that they're different shows how important this calibration step can be! Next I measured my backlash on both axes. This is easy. Essaytown.com/writing/write-case-study! Job up to the 1-2-3 block until the indicator ticks.

Zero the indicator and the DRO for that axis. Back off an inch and then jog back in until the indicator zeros. Whatever the DRO reads is you backlash. I got 0.0003 for the Y-axis and 0.0006 for the X-axis. That's not bad, but I'll bet I need a little more preload to get the X-axis tuned up even better. I didn't bother with the Z-axis since I don't have the heavy spindle head mounted yet. I want real readings based on how the mill will be operating, although it shouldn't make a difference. Newsflash: All Three Axes Are Running! I made an adapter for the servo shaft and write romance got the Z-axis running today. Minor tuning was needed, but the Z runs pretty smoothly. Not a lot left to be cutting chips: - Mount the mill spindle head.

- Get 220V over to it (easier said than done!). - Tune the servos for real. - Get out the dial indicators and essaytown.com/writing/write-case-study get everything calibrates: steps per inch, backlash, squaring the mill, etc. At that stage, I could cut some chips on a provisional basis, and I sure do plan on it! X and Y Axis are Alive! Plus, New Servo Page. Between the wee hours Friday night and how to write the morning today I've gotten the X and Y axis servos mounted and essaytown.com/writing/write-case-study running. The servos are really not tuned yet, but even in their rough state I was able to move the table at 180 IPM! I am not suggesting that is ansewers something that will be accurate or even usable, it was just play, but it was fun! I tried for 200 IPM, but the servos started faulting again and I didn't want to spend too much time tuning for a scenario that isn't real anyway.

Meanwhile, I added a new page that gathers up all the stuff I had to do to adapt the HomeshopCNC servos to the IH Mill CNC Kit. My next problem is to essaytown.com/writing/write-case-study, adapt the servo for the Z-axis, which is going to require a little stronger medicine: I love the how to, performance of the HomeshopCNC servos, but the shafts are really short for essaytown.com/writing/write-case-study, this IH kit! Mounting Timing Pulleys on the Servo. I'm going to use 1/8 roll pins to mount the timing pulleys to the servos.

This is the method Gene told me is used by Industrial Hobbies on their turnkey systems, and it will provide a very solid mounting--much more so than a couple of set screws. Here is where the hole needs to go on the X and Y axes when the timing pulley is master thesis maastricht university finance oriented properly to mesh up with the essaytown.com/writing/write-case-study, pulley on dissertation in, the ballscrew: I can use the shoulder of the pulley and the end of the motor shaft as my datum reference points. Essaytown.com/writing/write-case-study! I need an identical offset of homework ansewers, 0.220 from essaytown.com/writing/write-case-study, either point to locate the how to romance, hole in the shaft and the pulley. Before I Forget: IH Limit Switch Wiring. I spent an hour and essaytown.com/writing/write-case-study a half tracking this down just now on CNCZone. Here is how the homework, IH optical limits are supposed to be wired to a breakout board: This schematic calls for a 270 ohm resistor, but another fella on the thread found a 330 worked better. Lots of Fabrication, Wiring, Testing, and Diagnosing Went on This Weekend. Result? 3 Servos a-Spinning!

My goal for this weekend was to essaytown.com/writing/write-case-study, have the enclosure mounted on the rolling tool cabinet and to canada be able to essaytown.com/writing/write-case-study, spin all three servo motors. Easier said than done! Mounting the enclosure was pretty easy, as was installing the electronics and axis modules. Here are some shots of how things looked just now when I was downstairs in the garage: Messy! It sure is nice that I can use a laptop with the Smoothstepepr. Very messy wiring.

After I get everything working, I'll be milling new panels (using this CNC mill of course) and I'll take that opportunity to build some real wiring harnesses that clean this up! The wiring is pretty messy, but I'll be rejiggering it to make some real wiring harnesses and clean it up on a future pass. Right now I just want to make it work. Romance! Most of my difficulties have been with the C17 card and getting it to essaytown.com/writing/write-case-study, reliably deal with servo faults. I haven't yet decided whether the board is essay about immigration to canada flaky, or whether I'm just using it wrong. Essaytown.com/writing/write-case-study! I do know I have seen it do some pretty odd things. Master Maastricht University Finance! When I got everything into this cabinet, for essaytown.com/writing/write-case-study, example, it completely quit closing the dissertation in, relay during the startup sequence. That meant the Geckos would just immediately fault out, which is a bad thing. If you read my diagnosis page, you'll see I keep having this problem over and over.

Each time the fix is essaytown.com/writing/write-case-study a little different. How To Write Romance! This time I got things going again by connecting the essaytown.com/writing/write-case-study, switched side of the Start button to the DC supply relay. That ensures it gets closed during the Start cycle regardless of master thesis university, what the C17 chooses to do. As is essaytown.com/writing/write-case-study usual for me, I didn't think of this solution until after I'd slept overnight from a frustrating earlier session. Now I've got all 3 servos spinning. X tends to fault out, but that's just because I don't have the servos in a very good state of cbd coursework, tune. Essaytown.com/writing/write-case-study! There's liittle point in dissertation in it until I can get them mounted on essaytown.com/writing/write-case-study, the machine anyway because they'll just need returning. Therefore, I will be turning my attention to assembling the servos on the mill. Dissertation In! I plan to mount the timing pulleys onto the servo shafts using 1/8 roll pins.

This is how IH does it on essaytown.com/writing/write-case-study, their turnkey systems and it'll be a lot more solid than trying to homework ansewers, use setscrews on essaytown.com/writing/write-case-study, the powerful motors I've got. Towards that end, I was researching the proper hole sizes to drill and came across a page from SDP-SI on romance, it here. It's been a busy, but fruitfull weekend! Axis Modules Are Done Pending 2 Cables. All three axis modules are now assembled and tested.

As I was finalizing the essaytown.com/writing/write-case-study, last of the three modules, I decided I wanted a quick disconnect on the signal wires, so I made up a cable out of a male and how to write female DB9, and that looks like it will work well. Essaytown.com/writing/write-case-study! I just need to make 2 more of film analysis, those cables for use with the other 2 axis modules. Here is what a finished module looks like with the quick disconnect: To install an axis module in the enclosure requires 2 connections--the quick connect is all the signal level stuff, and then there are the main DC power supply + and - that go to bus bars. Essaytown.com/writing/write-case-study! It should be pretty quick and easy to install one or switch one with another to clear up some issue. I could've skipped the quick connect, but I got to thinking about poking and prodding inside that enclosure on my hands and knees and wanted to make it easier.

1. Master University Finance! I need to finish making the other 2 quick connect cables. Essaytown.com/writing/write-case-study! That'll be easy to do during the week, I hope. 2. I need to clean up the enclosure itself, get it mounted on the side of the rolling chest, and get the electronics mounted inside and tested. 3. Last step is I need to install the servos on the mill and then see the axes move. We're getting closer!

Major Milestone: Spinning a Servo! (When Debugging, Whatever Can Go Wrong Will Go Wrong) I just now got 1 servo spinning on the bench after 2 1/2 days of trial and error debugging. If you want the full story of how I debugged this silling thing, I captured it on a page so you can see how I went about it. It's a painful process as not all of the dissertation in, relevant information you will need is essaytown.com/writing/write-case-study captured in one single place. Some of it was out there, but a lot of cbd coursework, it I just had to figure out on my own. Here is a concise list of all the things I had to essaytown.com/writing/write-case-study, change from my original attempt to about, run: Set CNC4PC Master Control Board DIP switches for essaytown.com/writing/write-case-study, G320. It acts funny on the other board types whether or not Err/Res is connected. Discovered I had mislabeled the leads from dissertation in, my front panel for the Start and E-stop, so they were connected backwards.

Reverse the essaytown.com/writing/write-case-study, motor connections because they were backwards compared to what the encoder indicated, causing an immediate servo fault. In doing #3, I reversed the thesis, wrong leads and had to essaytown.com/writing/write-case-study, replace the power supply rectifier. I don't think I blew the Gecko, amazingly! Connect a 47K ohm resistor across pins 1 and 3 of the G320 to ensure the bridge initializes properly. This was buried in a hard to find Mariss note on CNCZone. Now I was getting the servo to hold position, so I played with the tuning trimpots a bit. Film! In Mach3, set Step/Dir to essaytown.com/writing/write-case-study, ActiveLo. Set pulse width to immigration, 5 (the pulse width may be ignored for Smoothstepper). Connect Common on G320 to +5V on breakout card instead of essaytown.com/writing/write-case-study, Ground. Writing Analysis Essays! Another one that's easy to miss unless you read a lot of posts on various boards!

Set up the proper motor tuning parameters on essaytown.com/writing/write-case-study, Mach3. IH says 115 IPM speed and 0.15g of acceleration, according to another post I found. I also needed 28,240 steps to film, move 1. Set the Smoothstepper jumpers to actually provide +5V to the breakout board. Otherwise, the terminals marked +5V are 0V! Now I can spin the servo this way and that with Mach3. Essaytown.com/writing/write-case-study! It can still fault if I rapidly change directions at full jog, but that's just tuning and I need to set it properly on the actual machine instead of with servos flopping around on the floor. I must admit that per the discussion on the Cookbook Blog on the Eternal Servo vs Stepper Jihad, it was a lot harder to spin a servo than a stepper. In general, I encountered a lot of less than obvious things including the CNC4PC DIP switch settings, need for the 47K ohm resistor (that's going to be built into the next generation Gecko servo drives), and cbd coursework bizarre experiences with Common, which has to essaytown.com/writing/write-case-study, be +5V, and which didn't get +5V until the Smoothstepper jumpers were enabled.

Here are some photos of my CNC electronics testing lab on the dining room table (my wife is glad it seems to be working and I'm cursing a lot less!): Figuring Out Mach 3 Parameters for analysis, My Servos. I have 500 CPR encoders on my servos, which means 500 x 4 = 2000 steps per motor revolution. It takes 5 (leadscrew pitch) * 2.824 (timing belt ratio) rotations to move the X or Y axes 1. Essaytown.com/writing/write-case-study! So, I need 2000 * 5 * 2.824 = 28,240 steps per inch of axis motion. IH runs at 100 IPM, so I'll set this maximum speed initially. Wiring Continues, and Powder Coat is On Order. I have been busily making cables and cbd coursework wiring up the enclosure. There are a lot of connections here! I have my wiring diagram and I am coloring in essaytown.com/writing/write-case-study each connection as I finish making it. Everything is point to point, so I am making little wiring harnesses and cbd coursework trying to keep it neat.

At the moment I'm just trying to get to the point where I can make one axis module active and spin a single servo motor. If that all works, I will assemble and essaytown.com/writing/write-case-study test the other 2 axis modules. After that it will be time to finish up the enclosure. I got a neat powder coating kit from my brother for Christmas, and I just ordered some Ocean Blue powder coat from Caswell Plating. I think the Ocean Blue will match the IH mill blue pretty good. Powder coat is very durable. Not really necessary for this application, but I thought it would be fun to cbd coursework, try it out! Progress: Wiring Diagram, Board Mounting, et al.

You can be forgiven if you don't think I've been doing anything for 3 weeks. Reallity is I've actually been pretty busy. It takes a ridiculous amount of research to figure out how to essaytown.com/writing/write-case-study, wire up one of these CNC projects right, so that's a big part of what I've been doing. Ordering various ancillary parts and immigration to canada mounting my various little sub-circuit boards to a big mounting plate that goes in the enclosure would be the other part. Today I got started wiring up. I want to do just enough wiring to verify I can spin one servo sitting on the bench before I do too much else. Meanwhile, here are some tidbits: Compare this to the diagram directly below. Notice I am reversed. That's intentional, I decided to mount the NEMA enclosure on the side of the rolling cabinet that will be closest to the mill.

Getting Geared Up to essaytown.com/writing/write-case-study, Wire the cbd coursework, Box. I've been getting in a plethora of odds and ends to essaytown.com/writing/write-case-study, start wiring up the enclosure. I've now got everything except a relay I will use for the E-stop circuit and the master AC on/off switch for romance, the front panel. I also did a number of versions of the overall schematic. The latest is on the enclosure page. Based on my latest schematics, I've done a layout for how I'll go about mounting the various sub-boards in the enclosure:

My goal this weekend would be to get the essaytown.com/writing/write-case-study, enclosure to the point I can actually mount the boards and begin the wiring process next weekend, and hopefully try spinning some servos (though not on the machine) next weekend as well. There's quite a bit of work to thesis maastricht, do there, but if I get enough hours I should reach that stage. Fingers crossed! I still need to make an essaytown.com/writing/write-case-study, arm to support the keyboard and monitor, I need to mount the cbd coursework, enclosure to the rolling cabinet, and essaytown.com/writing/write-case-study I also need to paint it. There's still a lot of about to canada, fussing.

I haven't spec'd or ordered any of the auxilliary panel connectors, for example. I have some sitting around the parts bin that will hopefully work. Have to look at them as well. Essaytown.com/writing/write-case-study! If need be, I can delay VFD and coolant wiring until after the homework, servos are running and it would be no big deal. New VFD Spindle Control Page. After spending a couple of hours last night and this morning studying my VFD and essaytown.com/writing/write-case-study controller board, I wanted to start a new page for the VFD work. The work required to control the mill spindle from Mach3 is not terribly hard, but there are a lot of details, so I've split it off to a different page to make it easier to follow this subsystem. 2 Hours of Progress this Morning.

Two hours this morning, and cbd coursework while I did a lot of different things, it doesn't feel like all that much progress. Doh! I started out with my new treppaning hole cutter from SPI. Essaytown.com/writing/write-case-study! I've had so much trouble make large holes in cbd coursework metal sheet over the years I finally sprung for a professional tool. I started out essaytown.com/writing/write-case-study, trying to finish the meter hole on the 3rd axis module. Things got off to a good start and about immigration to canada then got progressively worse until the little tool snapped clean off! Fer cryin' out loud!

I am now convinced the evil mystery metal I got from the hardware store is some sort of essaytown.com/writing/write-case-study, steel that work hardens very easily. I can find no other explanation for how difficult it is to work with. In any event, before it broke the dissertation in, cutter almost got through, so I knocked the essaytown.com/writing/write-case-study, disk out with a ball peen hammer. Thesis Maastricht University! I need to clean up part of the hole with an abrasive grinder of some sort, but it'll be fine. I turned from that to mounting the essaytown.com/writing/write-case-study, Antek power supply in the enclosure box. That was no big deal: set supply in position, mark holes, drill holes, done! So that's ready to go when it's time.

I'll leave the supply out of the box for the time being because there is still more cutting and drilling to do there. Next I turned my attention to the 8 standoffs used to mount the Gecko drive and heatsink to essay immigration to canada, the axis module panel. These 8 had not yet had holes drilled and tapped in either end. So I stuck 'em in essaytown.com/writing/write-case-study the lathe, faced as necessary, center drilled, and drilled with the proper bit for master thesis finance, the tap. When all 8 were done, I went over to the mill and power tapped each hole with a spiral flute tap. That's two hours of essaytown.com/writing/write-case-study, my morning and now it's lunch time. Master University! Nothing worth taking a picture of even. Got Most of the Cutouts in the NEMA Enclosure.

I will still need holes for essaytown.com/writing/write-case-study, the cooling fan, but I want to dissertation in, make sure I understand the clearances and location of everything else before I try to essaytown.com/writing/write-case-study, position the fan. My current thinking is to put it in the door next to the hinge and up high to exhaust the warm air. Wish I had a louver punch! Here are some piccys: The panel inserts cover the how to write, holes.

4 axes on front, with a master control panel at the top. I could possibly also exhaust the fan at the right side of that control panel. Three rear panel cutouts. Essaytown.com/writing/write-case-study! Top 2 are for 2 more axes. Film Essays! Bottom will be for all the auxilliary connectors for limits, coolant relay control, and VFD control. More detail on the enclosure page about how I did the cutouts. Some Progress on the Axis Modules. I've got one pretty well mocked up with all the parts mounted: As you can see I have an issue with meter clearance and the mounting bolts, so I made an oversized hole to try to create some wiggle room. This happened due to an error in laying out the big square face during the CAD design. What I need to do is essaytown.com/writing/write-case-study relocate the whole meter 1/4 down the master thesis finance, panel and all would be well.

I've gotten it close enough, I think. I can't go much further or I'll lose the mounting holes for the meter as you can see in this behind shot. In the end, I'm planning to remake these panels anyway once the CNC is up and running. Essaytown.com/writing/write-case-study! I'll make them out of 1/4 aluminum plate and put some engraving and homework ansewers other decorative touches on so they'll look a lot nicer. Soldered the Cables on the Servo Motors. The servo motors come from essaytown.com/writing/write-case-study, Homeshopcnc with just a short tail on them, so you'll need to attach a longer cable back to you electronics cabinet. I decided to use IES-style power cords for mine. University Finance! These are the same power cables a PC uses. I chose them becaues they're cheap, the servo only has 3 conductors like a power cord, and they're designed to carry current. My one reservation would be that they're not shielded, so the noise from the servos will escape.

That means I need to essaytown.com/writing/write-case-study, take care the rest of the cables, for example the limit switch and encoder cables, are properly shielded for writing, noise and the shields are grounded. I put 10 foot power cords from CableWholesale on the motors. Homeshopcnc Servo Encoder Pinout. Got a note back from my query to Homeshopcnc on essaytown.com/writing/write-case-study, pinout for the encoders. They say the 5 pins on the encoder correspond to the top 5 pins on the DB connector. According to US Digital, that pinout would be: Also worth noting is that I have specified 500 CPR encoders on these servos. With quadrature, that means 2000 steps per revolution. Miscellaneous Mill Progress Updates: Timing Belts, Martian War Machine Axis Modules, Limit Switches, and Sheet Metal Templates. Tonight was a productive evening in homework the shop!

I discovered some time back that the 72 tooth timing belts I ordered for the X and Y axes were too small. Doh! Turns out essaytown.com/writing/write-case-study, I made a minor miscalculation in the geometry involved. Thesis University! I was very concerened I would discover the timing pulleys I had ordered were also not going to work as you can only get belts in certain sizes. Fortunately, luck shined on me and essaytown.com/writing/write-case-study I found that a 75 tooth belt works fine. In addition, I got a bunch of legs turned on the lathe so I could start assembling the heat sink modules: Meanwhile I have received a bunch of IES electrical sockets for the servo power cables, a bunch of 3AG fuse holders, and a bunch of female DB-9 connectors, as well as 4 15 amp panel ammeters. Analysis Essays! It's time to start thinking about the sheet metal panels. I picked up some 22 ga stainless sheet at Orchard Supply and essaytown.com/writing/write-case-study I drew up a template in my CAD program:

About this time I got thinking about the one big round hole and the two square holes. Master Thesis Maastricht University! Painful to make with my current equipment. I'll have to go buy a hole saw for the big round hole (for my load meter), and the squares have to essaytown.com/writing/write-case-study, be made by drilling out the cbd coursework, corners as marked on essaytown.com/writing/write-case-study, my template and them milling or perhaps nibbling across to homework, connect up the essaytown.com/writing/write-case-study, holes. All in all its a bit of write romance, a nuisance, and its got me thinking about punch and die work. Essaytown.com/writing/write-case-study! I'd need 3 punches: one for cbd coursework, the meter hole and 1 each for the DB-9 and IES power connector square holes. I have a 50-ton H-frame press, so it would be a matter of throwing together some form of punch and essaytown.com/writing/write-case-study die tooling. How To! Realistically, that's even more work than just making the essaytown.com/writing/write-case-study, panels the original way I had planned, but it sure is more interesting work.

Gotta think about whether to go there or just git 'er done! Lastly, I got my Industrial Hobbies optical limits installed. They sure are cool. Here are some pix: There is the X-axis limit. Master Maastricht University! It installs in the existing 2 holes on the saddle and essaytown.com/writing/write-case-study is triggered by the table stops in the side T-slot. As the IH directions suggested, you have to put a washer behind the essay to canada, table stops to keep them from wiggling around. Here is essaytown.com/writing/write-case-study a shot of the master maastricht, Y and Z-axis limits as they're being installed. Essaytown.com/writing/write-case-study! These 2 use long rods with collars. An aluminum block such as you see on the Z-axis is bolted to cbd coursework, the moving axis and when it contacts a collar on the shaft it actuates the switch. Here's a closeup of the insides of one of these nifty switches.

Electronics Enclosure Planning Sketch and Opening Key. This evening after I got done with work I made a key to open my surplus Rittal NEMA enclosures with. It was just a bit of lathe work, some cross drilling on the mill, and a 1/8 roll pin to make it work. I doubt if it took more than 10-15 minutes: First look inside the essaytown.com/writing/write-case-study, box. This should work out pretty well, I think! Having gotten the silly think open, my thoughts turned to essays, how to essaytown.com/writing/write-case-study, stuff my planned electronics into it. I came up with this quick and dirty planning sketch using Rhino3D: You can see I am planning for up to 6 of what I call Axis Modules, as well as the Antek DC Power Supply. I'll need to squeeze a few other things in there as well, but it looks roomy enough to cbd coursework, do so, eh?

In addition to this planning sketch I've mapped out which other electronics cards I need to order to provide all the functions of essaytown.com/writing/write-case-study, my CNC control enclosure. Full details on the electronics page. I'm Declaring the One Shot Oiler Done! Got the pump mounted and the Z-axis plumbed. There are minor improvements I might make, but in film analysis general, it works well! Here is essaytown.com/writing/write-case-study a roundup of pictures: The pump mounted to the column. Shot of the saddle circuits.

And the Z-axis circuits. Ordered a 1000 Watt DC Power Supply to thesis university finance, Run the Servos Today. I ordered a PS-10N70 power supply from Antek today to power the servos on my mill. Here is essaytown.com/writing/write-case-study a photo: It was $150 + $10 shipping, which seems very reasonable. This is a 70V supply, which leaves a little margin for the 80V limit on write, the Geckodrives. Antek is run by a fellow named John Ango. I've ordered toroidal transformers from him before and he's a good guy to do business with.

For this price I can save my self some effort and be that much closer to running this mill sooner! Block Off and Oil Pump Mounting Plate. Here's a quick shot, details here. Ordered Timing Belts and Pulleys From SDP-SI and Musings About Encoders and essaytown.com/writing/write-case-study Accuracy. The stock timing pulleys for the IH CNC kit are HTD series (semi-circular teeth), 5mm pitch, and 15mm wide. Essays! But, the pulleys that came with the kit have a tiny little 8mm bore designed for the servos IH sells.

As I am using HomeShopCNC servos that have a 1/2 bore, they just won't work. There isn't enough meat on them to bore out that much. So, I had to essaytown.com/writing/write-case-study, figure out a new plan. Film! After some fooling around to measure the shaft center distance on essaytown.com/writing/write-case-study, the bracket (it doesn't adjust, so you had better get it right!), I came up with a distance of 3.769. I plugged this into a Rhino3D drawing as a sanity check along with pulley diameters and actually drew up the stock arrangement. Writing Analysis Essays! I came up with the essaytown.com/writing/write-case-study, small pulley having 12 teeth and the bigger one having 48 teeth for about immigration, a 4:1 reduction ratio.

Measuring shaft to shaft with my 850 oz in essaytown.com/writing/write-case-study HomeShopCNC servos. I knew there was a reason I had those big giant calipers! Okay, so what's the cbd coursework, closest pulley for the motor that will fit my shaft and essaytown.com/writing/write-case-study work with an off-the-shelf timing belt without having to change the dissertation in, shaft to shaft distance or modify the bracket? Turns out SDP-SI has a nifty little calculator for this purpose. It didn't take too much fooling around before I figured out that a 72 tooth belt (instead of the stock 70 tooth belts) and a 17 tooth motor pulley would do the job. I ordered these from SDP-SI at a total cost of about $40.

Not cheap, but the belts were half that and essaytown.com/writing/write-case-study making 2 timing pulleys would consume a lot of time that I could not spend elsewhere. Note after the dissertation in, fact (10/30/08): The 72 tooth belts don't fit but a 75 tooth works great with this pulley combination. My reduction ratio on the X and Y axis will now be 48/17 or about 2.824:1 instead of 4:1. The stock IH kit comes with 410 oz/in servos but I'm running 850 oz/in, so I doubt I'll run short of torque. I'm running the 500 resolution encoders, but they're on the motor instead of on essaytown.com/writing/write-case-study, the ballscrew like the ansewers, IH kit. So, IH gears down 4000 cpr encoders (I deduce given their 50 millionths resolution figure, hmmm) by 4:1 getting a resolution of 4000/4 = 1000 counts per motor revolution and 4000 counts per ballscrew resolution. Here is a thing about this 50 millionths figure from IH: none of the essaytown.com/writing/write-case-study, likely encoders from essay about to canada, US Digital come anywhere near 4000 counts per revolution. 1000 was the highest I could find. Essaytown.com/writing/write-case-study! How can they get to the 50 millionths figure then?

The answer is cbd coursework not so hard, we use quadrature inputs which give us 4x the essaytown.com/writing/write-case-study, resolution for the encoder. So, if IH uses an expensive 1000 count per revolution encoder in quadrature mode, they get 4000 counts per revolution. Let's assume I run my 500 count encoders in quadrature mode. I'm running the equivalent of 2000 * 2.824 = 2824 counts per ballscrew revolution and 2000 counts per motor revolution. So I appear to master finance, have about essaytown.com/writing/write-case-study, 70% of the resolution of the IH kit. Instead of 50 millionths, I'll be at 0.7 of a tenth. That's still pretty good! And note that this is actual resolution an encoder can see and a servo drive can do something about. Steppers, by comparison, are commanded to dissertation in, move a step and essaytown.com/writing/write-case-study have to just assume the proper motion occured.

For comparison, let's look at the Tormach, which uses stepper motors instead of servos. I'm not claiming one mill is more accurate than the other, I'm just taking a look at how the write, numbers work out. Tormach claims resolution of a tenth. That is defined as, The minimum discrete position move is essaytown.com/writing/write-case-study 0.0001, this is the resolution of motion. What can this mean if we investigate closely? Given their definition, it means that 0.0001 corresponds to one step on their stepper motor. A typical stepper has 200 steps in writing film a rotation, so that implies the gear train from step to table motion is 1.000 / (200 * 0.0001) = 50:1.

That's a very big reduction, in essaytown.com/writing/write-case-study fact it sounds too big. The IH reduction is 4:1 via pulleys and another 5:1 via the ballscrew, or 20:1. Tormach says their rapids speed is 65 ipm. Let's plug these numbers backwards and see what we get: 65 inches / 0.0001 = 650,000 ten thousandths = 650,000 steps per minute. 650,000 steps per minute / 200 steps per revolution = 3250 rpm. Maybe they can rapid the machine while running the stepper motors at 3250 rpm, but that seems really fast for essay about immigration, a stepper motor. Most of them in this kind of essaytown.com/writing/write-case-study, size range have a torque peak much lower than that.

Tormach's Design Analysis talks about torque falling off rapidly in just a few hundred rpm. My assumption would be that the 0.0001 resolution is not realizable in practice and homework is based on something such as microstepping (the Tordrive has 10x microstepping, for example which would mean divide everything by essaytown.com/writing/write-case-study, 10 if we're talking microsteps). If I am right about the microstepping, the real resolution is more like 0.001, which is fine, and completely in ansewers keeping with the mill's stated performance. Why doesn't microstepping count? Because you can't maintain full torque on a microstep unless it corresponds to a full step. Essaytown.com/writing/write-case-study! They're largely about smoother acceleration and motion more than they are about accuracy. I like the dissertation in, Tormach mill, BTW, I was just curious to work through the figures and see what I could learn. Update on Tormach. I confirmed a few things from some Tormach owners on CNCZone.

The Tormach direct drives the ballscrews with no reduction, and the lead on essaytown.com/writing/write-case-study, the ballscrews is the homework ansewers, same as IH: 5 turns to the inch. So, at full rapids, the essaytown.com/writing/write-case-study, Tormach is doing 325 rpm as suspected. And also as suspected, you have to assume 10x microstepping to get to the 50 millionths resolution. Writing Analysis! My understanding was that you shouldn't count on essaytown.com/writing/write-case-study, microsteps for increased resolution because the torque was very low. That turns out to have been wrong. There is cbd coursework a great series of posts by Mariss F. on CNCZone that lay it all out. The long and the short of it is essaytown.com/writing/write-case-study that you can take advantage of up to 10x microstepping and still have about 70% of the how to romance, torque and essaytown.com/writing/write-case-study full positional accuracy. Therefore Tormachs 50 millionths resolution claim is quite defensible.

Now of homework, course there are other issues that prevent the machine from being that accurate in general, but Tormach only essaytown.com/writing/write-case-study claims about 0.001 precision, which is very plausible provided you run the system in a way that loses no steps. A servo system still have the potential to be more accurate because it can get back on writing analysis essays, track after the fact. Whether that's acceptible or not to your application is a whole other question I won't delve into here. It was gratifying to essaytown.com/writing/write-case-study, see that my math all worked out properly with the dissertation in, real data on the Tormach that I didn't have access to! Getting Closer: Mill Column Installed.

With the help of my brother and an engine hoist, we got the column up onto essaytown.com/writing/write-case-study, the base. This thing weighs 275 lbs before you put epoxy granite in cbd coursework it! Starting to look like a mill now! Cruel Teaser Sketch. Just the one spy photo of a little something I'm designing: Curious how thee are two different kinds of tool holders, eh? Too premature to say more!

State of the Union: One Shot Works for essaytown.com/writing/write-case-study, X-Y and X and Y are On the Bracketl. There's been quite a lot of progress I've been slow to report on, so this is a catchup post in pictures in no particular order: X-Axis is assembled and on-bracket. One shot oiler for the X and Y axes is now up and running well. Between the way lapping and the one shot, I can tight the gibs as tightly as they can go with a screwdrivers and homework ansewers the axes still move like velvety smooth butter. Here's Where We Stand: One Shot Works Great on X-Y. Ballscrews and Brackets are Mounted on X-Y. Next Step: Mount the Column.

I made a change from IH's directions. If you mount the column and then try to install the essaytown.com/writing/write-case-study, ballscrew, it is hard to access the top of the column without a ladder unless your machine is on master, the floor. So I mounted everything temporarily and then disassembled it. As soon as I can get my brother over on his day off and we can rig a hoist, we'll put the column up. The holes for the mounting the ballscrew and servo are all drilled and essaytown.com/writing/write-case-study tapped, so it should be fast. After that, I need to: - Plumb the Z-axis oiling--note that there is a plugged outlet on cbd coursework, the other side of the one shot pump for essaytown.com/writing/write-case-study, that. - Make a mounting plate for master maastricht university, the One Shot Pump that goes in the opening for the hand crank on the Z-axis. It'll do double duty blocking off that opening and mounting the pump. - Mount the essaytown.com/writing/write-case-study, servo motors.

My NEMA34 frame motors fit the IH brackets just fine (yay!). I need to look at what's required to mount the film, timing pulleys to these servos, however. Essaytown.com/writing/write-case-study! I also need to get a set of how to romance, belts from IH. - Mount the optical limit switches on essaytown.com/writing/write-case-study, all 3 axes. - At this point I'll be mechanically complete on the conversion and it'll be time to start looking into the electronics. Things are getting close enough it may be worth trying to push hard through completion! Sears Labor Day Sale Yields CNC Cabinet For the Mill.

I've ordered a Sears Gladiator Modular GearBox: Inside is a cabinet with 1 shelf on slides. Writing Film! I plan to store heavy stuff like the rotary table, vises, angle plates, and the like inside the cabinet. I'll be attaching my NEMA electronics box to the side or rear (haven't decided which I like better). The PC and all the mill's electronics will go inside that NEMA box. I'll also attach a swing arm to carry the touch screen, keyboard, and any control panel I wind up building for the mill. Essaytown.com/writing/write-case-study! I have a spot in the shop right adjacent to where the mill sits that is perfect for this little rolling cabinet. Should make for a very neat and ansewers professional installation. As I am making great progress installing the ballscrews, it won't be long before I need to turn my attention to the electronics piece.

After the mill is operational, I may get industrious and make some tool holder racking for this cabinet too. More Y-Axis Work: Oil Passage for Ballnut and Casting Relief for Extra Travel. To deliver oil to the cup atop the ballnut mount, I simply connected the oiling groove to the cup using a cold chisel and some gentle tapping. I only had to go about 1/8, so it wasn't hard to essaytown.com/writing/write-case-study, do. The Industrial Hobbies install instructions mention it might be necessary to grind the underside of the casting to get full travel. They are right--there is homework a travel obstruction. Rather than grind the underside, which is essaytown.com/writing/write-case-study particularly hard to do with my epoxy granite fill, I simply sliced out about 3/4 more on the opening. This works great and yields all the travel you can use with no interference. Finished Up the New Y-Ballnut Mount.

The ltitle center hole drops oil onto the ballscrew through a hole in the way above. Just in Time to Start Installing the Kit: We're On Bracket for the Y-Axis! Very spiffy looking, eh? FWIW, I took down the measurements of homework, all 3 ballscrews. They 0.2 per revolution, 0.75 diameter, and the lengths are: Building a New Y-Ballnut Mount. Made rapid progress in a short time on this Y-Ballnut Mount: The factory mount hangs off the essaytown.com/writing/write-case-study, edge and homework ansewers you lose 2 bolts. My new mount has all 4 bolts to hold down the essaytown.com/writing/write-case-study, ballnut.

Just finished threading it and it fits! Finished Tapping and how to Cross Drilling the Oil Passages for the One Shot. Just back from essaytown.com/writing/write-case-study, vaca and had a couple of hours in writing film analysis the shop, so I did the essaytown.com/writing/write-case-study, X-axis today. Tapping and Cross Drilling the Oil Passages for the One Shot. See the one shot page for more detail! Z-Axis Ballnut Bracket Finished (Almost) Full details on the web page. Here's the ballnut screwed into dissertation in, the newly threaded mount: Fits like a glove!

Finished Epoxy Granite Filling Around the Column Bolt Pipe on My IH Mill. Just to essaytown.com/writing/write-case-study, make sure I was revved up to go to work on the mill this morning I watched a bunch of CNC videos on finance, CNCZone. Then I went down, donned my nitrile gloves, and got back to making my epoxy granite mud pies: Filling the cavity through the narrow slot was easiest with a cheap ice cream scoop I bought at the hardware store for $4. I filled up to about 1/2 from the top of the pipe, and then I switched to essaytown.com/writing/write-case-study, a pure sand mixture to about, make sure the essaytown.com/writing/write-case-study, top was free of rock edges sticking up. Preparing for the Column Pour.

Since getting a new job in May I've been tied up for over a month before I could get back to my CNC work. I also had to homework ansewers, finish up my little steam engine team build. I was able to carve out a little time over this Fourth of essaytown.com/writing/write-case-study, July three day weekend to make slight progress. I've basically epoxied a base plate into the bottom of the cbd coursework, column along with a pipe that provides a bore for the big column bolt to go through: The surface tension works nicely to let me apply a fair amount of essaytown.com/writing/write-case-study, epoxy. I just want enough to hold the thesis university, pipe solidly so that when I flip the column over essaytown.com/writing/write-case-study, start adding the E/G mixture from above it won't break loose. Writing Film Analysis Essays! I'll let this cure all week and essaytown.com/writing/write-case-study then hopefully tackle the column fill next weekend. I've decided not to fill the column all the write, way up. This arrangement will fill the bottom 10 or so and essaytown.com/writing/write-case-study should add considerable dampening without in any way being a clearance problem.

I would think this will really help the mill to perform better to have this much added dampening mass in the critical junction between the base and the column. More would be better, but I'm anxious to writing film analysis essays, get on with the rest of the CNC conversion and essaytown.com/writing/write-case-study there is a lot of work to do! Hockey Puck Leveling Feet on the Mill. I finished this project a couple weeks ago but didn't get the essay about to canada, pix posted. Essaytown.com/writing/write-case-study! Full details on the page describing the process (scroll it's in there!), but they came out real neat: Bought a Set of Servos and Gecko Drives from HomeShopCNC. After reading a note sent to me by Peter Tsukamoto, I got inspired to take a step of writing essays, some kind on the mill to move this conversion forward. Peter started with a Unimat lathe 30 years ago and today he owns a full machine shop in Hawaii.

Guys like that are always an essaytown.com/writing/write-case-study, inspiration to me, so I try to listen carefully when they have some advice for me. In Peter's words: See if you can get your CNC mill going as a priority. It will open up new vistas in cbd coursework a way you cannot believe. It will accelerate any project you work on. Make them way more enjoyable too. He makes a lot of sense there. Every time I perform a manual machining operation on my lathe or mill I think about what the CNC equivalent would be. In almost every case I could do the essaytown.com/writing/write-case-study, job much faster, more easily, and often better with CNC.

There's a reason it took the industry by storm years ago! A couple things have been holding up my progress. First, I've been spending a ton of time lately on how to romance, a Steam Engine Team Build that has involved creating some tooling and a number of other things. Essaytown.com/writing/write-case-study! The other problem that was distressing me was that I had misplaced the film essays, Industrial Hobbies CNC conversion kit somewhere in my house. I'd been looking for it off and on for days, and the number of places it could be was dwindling. After spending 45 minutes in the garage shifting things around and essaytown.com/writing/write-case-study checking every last possible hiding place underneath all the university finance, junk, real panic set in.

Paraphrasing Conan Doyle's Sherlock Holmes, when you've eliminated all the possibles, you have to start considering the impossibles. Essaytown.com/writing/write-case-study! Eventually I discovered that my kids had pressed the two boxes into service to essay to canada, create a stand for their Karaoke machine. They were hidden underneath a black table cloth to make it even harder. I heaved a mighty sigh of relief after making that discovery! So, having located the components, I decided to take another step and essaytown.com/writing/write-case-study ordered up a set of servos and drives from HomeShopCNC. I also looked at ansewers Keling as another source. HomeShopCNC was just slightly cheaper on Gecko drives, and I liked the nifty anodized housings for the encoders: I like the nifty anodized housing for the encoder.

These are 850 oz in servos, and essaytown.com/writing/write-case-study Keling had a bigger model at a whopping 1125 oz in. Why not just buy the analysis, bigger-is-better plan? Well, because there are trade offs. It's worth noting that the standard IH CNC kit comes with 410 oz in on essaytown.com/writing/write-case-study, the X/Y axes and 648 on the Z--that mill head is heavy! Their heavy duty kit looks to homework ansewers, me like is substitutes the bigger Z servo on the X/Y axes. Either way, I should be fine with 850 oz in. Now here is the essaytown.com/writing/write-case-study, rub. The big Kelling 1125 oz in servo peaks out at 3200 rpm whereas the 850's I got are spec'd for dissertation in, 4200 rpm. I don't know if I'll ever get to use the extra rpm to increase my rapids or not, but bigger servos are often slower and the same is true of stepper motors. I think these 850's will be a decent compromise and they'll give me some room to experiment on my feeds and speeds.

If the Z gives me any trouble I figure I can build a counterweighting system with some gas springs and radically reduce the essaytown.com/writing/write-case-study, force needed there too. While I'm talking about alternatives, I should mention that I did some serious looking around for an alternative to the Gecko drives. Dissertation In! Why? Customer Service. That's got to come as a surprise because Gecko has some of the best customer service reputation in the industry. The trouble is, I ran afoul of one of the counter examples of that. My GRex for essaytown.com/writing/write-case-study, my CNC lathe project has been a disaster. The good news: it was very easy to get it working, and I like the idea of not relying on the parallel port. Thesis! In theory, it could save me a lot of trouble, especially since I had envisioned a fancy control panel for essaytown.com/writing/write-case-study, it. Dissertation In! The reality? The device has never lived up to its original promises.

It has had teething troubles since the beginning, and essaytown.com/writing/write-case-study most of it has never gotten fixed. There are problems with 3D profiling on essay, the mill that make it a questionable solution there, and the device doesn't support spindle indexing on the lathe, which is a requirement for threading. What good is a lathe that can't thread? Many promises were made over time about this being fixed, and we're talking a span of essaytown.com/writing/write-case-study, years. Unfortunately, it has never panned out. Homework Ansewers! Gecko blames it on the firmware and says it isn't their fault. I think that's silly, and it certainly was not the story at the outset. I sent Mariss a note offering to trade my perfectly good GRex for a set of 3 of his cheapest servo drives (which combined were less than the GRex cost), and explained my problem with the GRex. I never even got a response back from Gecko.

That's just not good customer service in my book, despite their stellar reputation. So how did I wind up buying another set of Gecko drives anyway? Here's the essaytown.com/writing/write-case-study, rub--who else is there? Rutex is in an odd state. The parent is Australian, and the designer has gone missing there last I heard.

Reports vary on university finance, whether the boards can be gotten here though the US distributor says yes. Last thing I want to deal with is another strange situation with one of these boards though the Rutex has a lot of essaytown.com/writing/write-case-study, advantages over the Geckos on paper, and there are certainly those who swear by them. I also looked at the UHU family of about, servo drives. These look to be excellent, but so far they are either awfully expensive if you buy one already built, or you deal with cobbling together a kit. Frankly, I was tempted to go the kit route anyway, just to essaytown.com/writing/write-case-study, avoid Gecko. I enjoy building electronics and I'm pretty good at it. The trouble is, Peter's words kept nagging at me.

How much would it set back my conversion to have to build and debug 3 servo controller boards? So I got the homework, Geckos. They were cheap when bought with the servos anyway. Still, it wouldn't have taken much to get me to buy something from someone else. I guess that's the essaytown.com/writing/write-case-study, power of customer service. Given his reputation, I can't understand why Mariss wouldn't do something for me. Dissertation In! Oh well, I sure hope these new drivers are flawless or I will build the UHU boards.

I'm going to update my To Do list for the mill to a finer level of detail, finish that Team Build, and then try to see how much progress I can make on the mill conversion. Bought a Toroidal Transformer for the Servo Power Supply Today. I plan to build a DC power supply similar to the one I did for my lathe to essaytown.com/writing/write-case-study, run the servos. I bought a toroidal transformer that delivers 67V, 1KVA (1000 watts) from Antek off eBay today for $100. Dissertation In! It's a good price and I've dealt with Antek in the past. You don't have to essaytown.com/writing/write-case-study, use a toroid, but they're slightly more efficient than a conventional transformer. When I get done working on the steam engine parts for my team build, the mill will be free again and I plan to start building the electronics, so I wanted to be sure to have the essay immigration, parts on hand if they became available cheaply. Epoxy Granite Mud Pie Test Was Successful. Here's what we got the next morning:

Test was successful! The test was successful. The aggregate is embeded in the epoxy. The slug took a very accurate impression from the cup--you can even see scratches made in essaytown.com/writing/write-case-study the plastic by the gravel's sharp edges are faitfully reproduced. Dissertation In! I suspect creating a precision surface in this material is easy if you have a precision mold. The material released easily from the essaytown.com/writing/write-case-study, plastic cup--just a couple sharp raps on workbench and it dropped right out. The ugly parts are at the air-epoxy interface from the top of cup. There are various approaches to cbd coursework, eliminating the air bubbles, but it doesn't seem like there were many bubbles trapped in the material from the mixing process--they're all at the top. A quick pass with a heat gun is essaytown.com/writing/write-case-study rumored to be the quick trick to get rid of homework ansewers, those. At this point, I can't see much point in monkeying with success.

It may be that a 10% epoxy formula would be better, but this will work just fine for this project. I plan to essaytown.com/writing/write-case-study, keep Epoxy Granite in mind for dissertation in, other projects. I understand it sets up with an accuracy of 0.001 on top if you get rid of bubbles, so you could make a surface plate from it. Making Epoxy Granite Mud Pies. I put together a trial batch of E/G after experimenting with various sand and gravel mixture ratios. It's a mud pie: The mixture I arrived at wound up using these proportions by essaytown.com/writing/write-case-study, weight with epoxy resin: That worked out dissertation in, pretty darned well if I do say so myself as I was shooting for a little under 15% epoxy resin by essaytown.com/writing/write-case-study, weight. In terms of volumes, this was 1/8+1/4+1/3 cup of gravel, 1/4 cup of sand, and 1 1/2 pumps each of resin and hardener.

From the look of it, I could have reduced the epoxy resin content slightly. At one point it seemed to dry, but as I kept stirring and getting all the cbd coursework, aggregate coated it turned liquid again and life was good. We'll see how it turns out tomorrow after it has cured overnight. If the test is successful, this is going to be a remarkably easy thing to do! Started Working on essaytown.com/writing/write-case-study, the Epoxy Granite Fill for the Base. I'm going to fill the base with Epoxy Granite to increase dyname stiffness. Check the Epoxy Fill Page for full details, but here is the film analysis essays, containment system: Sheet metal and steel tubes will keep the epoxy confined to where it belongs without gumming everything else up! Oil Grooving Completed. I got the essaytown.com/writing/write-case-study, X and Y axis ways grooved (more details on the one shot oiling system page):

Started Installing the One Shot Oiling System: Z-Axis Modifications. I got started with my one shot oiling sytsem by dissertation in, cutting oil distribution grooves in the Z-slide. It works well! I tried it out and got a wonderful even distribution across the ways. Started to essaytown.com/writing/write-case-study, Modify the Z-Axis. There is a significant source of slop in the Z-axis that requires a modification. Dissertation In! This is the bracket that attaches the Z-axis slide to the leadscrew. This bracket is just a sliding fit to the Z-axis, so there is a small amount of slop that we want to do away with. The modification is described on the Industrial Hobbies web site, and can be done to almost any RF-45 mill.

It involves creating a new bushing that has a shoulder on it so that you can bolt it down and squeeze the Z-axis saddle between the essaytown.com/writing/write-case-study, shoulder and the leadscrew bracket. You can check out master maastricht university finance, my progress with this Z-axis mod as well as adapting the bracket for essaytown.com/writing/write-case-study, the ballscrew on my Z-axis mod page. Here is the boring head gearing up to cbd coursework, cut that shoulder. I completed the lapping of all ways yesterday. The hardest part is wrestling the heavy components around. Essaytown.com/writing/write-case-study! I did the Y-Axis by writing film analysis, myself, but talked my brother into essaytown.com/writing/write-case-study, being on writing analysis essays, hand for the table and column. Essaytown.com/writing/write-case-study! As we finished each axis, I thoroughly cleaned the axis with kerosene, applied generous way lube, adjusted the gibs until as tight as I could get smooth motion by hand and then checked out the feel of the axis. In each case we have very smooth motion with only one very slight tight spot on the X-axis.

The difference in smoothness versus before the lapping is like night and day. Ansewers! I have to think this will result in much better operation when I get the machine buttoned up. Here are the two remaining axes shortly after we completed the work: Y-Axis is Lapped! I completed the lapping on essaytown.com/writing/write-case-study, the Y-axis today. I was all set up from yesterday and only need to go through 220, 320, and 500 grits. All told it took about 40 minutes. Here are some pictures of the event: The mill base is setup on the IH mill stand per writing essays their instructions. Essaytown.com/writing/write-case-study! The lift table (some call it a die table) on the right is essential when moving heavy stuff around the essays, shop.

I used it to get that base up onto the stand, and it now serves as my side table. Here are the ways after the first two grits: 80 and 120. Cutter marks are still very visible from the manufacturing process. We're lapping in essaytown.com/writing/write-case-study order to tone them down so the ways have less friction. We apply kerosene to the ways and dissertation in then a pinch or two of grit. Then the saddle is placed on the ways and stroked back and essaytown.com/writing/write-case-study forth the requisite number of times allowing for at least 50% overhang at each end of travel. After completing a run with a particular grit, a gray pasty residue is left behind. It consists of grit and ground off way material (cast iron). I try to clean it until a paper towel picks up no more residue so as not to dissertation in, contaminate later grits with old coarse grit.

A little closer look at essaytown.com/writing/write-case-study the paste. Note we're not getting right up against the dovetail too well. That's beacuse this is still the 220 and I've only started to put the gib in at this point. That was again per IH instructions. And here is thesis where we got to after the final grit. There are still a few cutter marks and some porosity visible, but it's way better than the picture up above we started from. That's what we're looking for! And, as IH says, we aren't going to essaytown.com/writing/write-case-study, try to eliminate every last tool mark. To do so is to cbd coursework, invite going too far and possibly compromising the essaytown.com/writing/write-case-study, trueness of the way.

This is an adequate compromise. Cbd Coursework! What I think will really help is tying these new smoother ways with my one shot oiler, which will ensure much more consistent lubing than I've had in the past. One thing you notice is that the ways get progressively smoother as you go through the grits. You can feel this very easily as you're stroking a component back and forth. It is particularly obvious when you insert the gib, run for a bit at 220 grit with the gib loose, and then are finally able to tighten the essaytown.com/writing/write-case-study, gib and still get smooth motion. I doubt very much I could've moved the saddle with the dissertation in, gib in essaytown.com/writing/write-case-study and tightened and nothing but kerosene as a lubricant before I started this process! The process of conversion began today. My second IH mill has been sitting on the shelf for a little over one year, and I decided to finally get going on the conversion work.

Fortunately, the mill was disassembled before being put away for storage. Equally fortunately, I applied a treatment of Break-Free rust inhibitor to dissertation in, all the bare metal surfaces, so there was no rust to speak of visible anywhere. Why Lap and is it Dangerous for Machine Accuracy? The first step in the process is essaytown.com/writing/write-case-study lapping the ways. I'm starting here because my next stops will be installing a one shot oiling system and filling some of the castings with epoxy granite to help dampen and stiffen them. I don't want the one shot oil passages to get grit in them, so I need to finish lapping before I begin that task. Lapping is a highly controversial topic that has been hotly disputed by many an armchair quarterback on the various machinery forums. For that reason, I want to stop here and discuss why I am lapping my mill's ways. First and foremost, I am doing it because after considered discussion with Aaron Moss (the original owner of Industrial Hobbies and likely the how to, world's foremost expert on these mills) I am following his advice.

Aaron has lapped many a Chinese mill and essaytown.com/writing/write-case-study swears it is always an improvement. The reasons are twofold. There is a reduction in friction of the ways which helps to reduce stick slip and makes the dissertation in, motions smoother. A second reason is that this newfound smoothness allows the machines to be run with tighter gibs. The upshot is a more accurate and tighter machine. Whatever we may sacrifice in the ultimate trueness of the ways is more than made up for by smoother motion and tighter gibs. Essaytown.com/writing/write-case-study! I trust Aaron totally on this, and he has the experience to back it up. The second reason is immigration to canada that I looked into just how much damage lapping might do to the ways just so I could sleep better at night. The difficulty that this discussion always raises is that lapping will by its nature reduce the essaytown.com/writing/write-case-study, accuracy of the immigration to canada, ways, making them rounded rather than true. I did some Internet research in an effort to quantify how much material the lapping process may be removing, and thereby how much inaccuracy might be induced by the process. One source indicates that a typical lapping procedure will remove 0.0002 - 0.0005 of material.

Another article found that the mean rate of material removal using diamond cutting compound (much more aggressive than the essaytown.com/writing/write-case-study, simple aluminum oxide that Aaron Moss recommends for lapping ways) was 0.0004 mm/minute = 0.000029/minute. Note that these two references involved use of lapping machines and writing film near optimal conditions for maximum material removal. Let's briefly consider the schedule lapping suggested by Industrial Hobbies: In comparing this schedule to essaytown.com/writing/write-case-study, the published material removal rates, let's assume lapping can proceed at master finance the equivalent of essaytown.com/writing/write-case-study, 1 stroke per dissertation in 2 seconds. In essence, we are then talking about 230 strokes being the essaytown.com/writing/write-case-study, equivalent of less than 10 minutes of cbd coursework, lapping on a machine. Since the grits are made progressively finer, it is probably more equivalent to half that on average, but even if we went at it for a full 1 hour the material removed would be 0.0017 in the absolute worst case. At 10 minutes, we're looking at about 3 tenths. My suspicion is that it is more likely way less than half or even a quarter as much since this approach to lapping is not going to produce optimal material removal rates. In short, material removal in these ranges seems more likely to affect surface finish (and hence friction) than the essaytown.com/writing/write-case-study, underlying accuracy of the slideway. In fact, there is an engineering term for the use of lapping to improve the fit between two components-it's called equalizing lapping.

To further cement the case that this is essays what we're doing when lapping the essaytown.com/writing/write-case-study, ways, one uses a hard lap to avoid embedding of the grits in this type of work. Lapping to change the shape of something is thesis maastricht university called form lapping. It is essaytown.com/writing/write-case-study hard to thesis maastricht university finance, envision that most Asian machine tools or used Western-made tools are available with an accuracy great enough where such equalizing lapping poses a serious threat. For more information on lapping, consult the Industrial Hobbies web site. And by all means, follow your own conscience on the matter of whether to lap your ways or leave them alone on an RF-45 mill. Importantly, the latest model IH mills have the ways more carefully ground, so there is no longer a need for essaytown.com/writing/write-case-study, lapping on these mills. I followed the lapping directions on the Industrial Hobbies web site to the letter. Tonight I began with the Y-axis. I was able to essay to canada, go through the essaytown.com/writing/write-case-study, first two grits, 80 and 120, in cbd coursework about 1 hour. This included initial setup, dragging the mill parts out of storage, setting them up on a table, and the actual lapping itself.

The work itself is extremely simple. I irrigate the ways with kerosene to essaytown.com/writing/write-case-study, act as a lubricant. Next I sprinkle a pinch of the appropriate grit (see the table just above) on each side. Finally, I install the matching piece and cbd coursework stroke it the full length of essaytown.com/writing/write-case-study, travel plus 50% overhang the specified number of times. I try to do this smoothly and steadily while keeping the ways in contact on the side without the how to write romance, gib. Essaytown.com/writing/write-case-study! Initially, we're told to go without the gib and to lap it separately. When I get to 220 grit, it will be time to install the gibs and go from homework, there. At the conclusion of essaytown.com/writing/write-case-study, these two grits, the ways were noticeably smoother.

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